I-Zero Cross Leakage PTFE Eneziteshi Ezi-4 Ezivaliwe I-Pneumatic Rotary Union LHK078-4Q, 200RPM 2MPa Gas Rotary Joint Yomshini Wokugoqa Nokukhumula

I-Ingiant Technology igxile ekukhiqizeni ukusebenza okuphezulu nokuphila isikhathi esideinyunyana ejikelezayo yomoyas yakhelwe kuphela imishini yokukhiqiza yokugoqa nokukhulula izimboni. Ijoyinti lethu elijikelezayo le-LHK078-4Q elihamba phambili elineziteshi ezine lihlanganisa isakhiwo sokuvala esithuthukisiwe, izinto zokusetshenziswa zensimbi zekhwalithi ephezulu kanye nemingcele yobuchwepheshe ejwayelekile, linikeza ukusebenza okuzinzile kokudlulisa umoya emigqeni yokukhiqiza eqhubekayo yokugoqa-ukuya-ekugoqeni, ukuxazulula izinkinga ezivamile zokuvuza kwegesi, ukuguguleka okusheshayo kanye nokushintshashintsha kwengcindezi ezixhumini ezijikelezayo zendabuko.

1. Izinzuzo Zokusebenza Kokuvala Okuyinhloko

Isici esivelele kakhulu se-LHK078-4Q rotary union uhlelo lwayo lokuvala i-PTFE oluhlanganisiwe lwesitoreji samandla entwasahlobo, oluletha izinzuzo ezimbili eziyinhloko zokuncintisana: ukuvuza kwegesi okungekho kanye nokungqubuzana okujikelezayo okuphansi kakhulu. Ngokungafani namajoyinti ajikelezayo okuvala indandatho eyodwa ajwayelekile emakethe, isakhiwo sethu sentwasahlobo esinwebekayo esakhelwe ngaphakathi siqhubeka sisunduza amasongo okuvala i-PTFE ukuze sigcine ukuxhumana okuqinile phakathi kwendlu engaguquki kanye ne-rotor ejikelezayo ngesikhathi sokusebenza kwesikhathi eside. Izindlela zomoya ezine ezizimele ezihlukene ngokuphelele zihlukaniswe ngokuphelele yizingxenye zokuvala ezihlanganisiwe ezinezingqimba eziningi, ngakho-ke izimpawu zomfutho womoya ezidluliselwa esiteshini ngasinye ngeke zihlangane noma zivuzane, zigweme ngokuphelele ukwehluleka kokukhiqiza okubangelwa ukulawulwa kokucindezeleka okungahlelekile kwemishini yokugoqa.

Izinto ze-Polytetrafluoroethylene (PTFE) zine-coefficient ephansi kakhulu yokungqubuzana, okunciphisa kakhulu ukumelana nokujikeleza lapho i-rotor ijikeleza njalo. Ukulahlekelwa kokungqubuzana phakathi kwezingxenye ezihambayo kuphansi kakhulu kunezimbobo zerabha ne-polyurethane, okwehlisa ngempumelelo umthwalo wenjini yokushayela yemishini yokugoqa futhi konga ukusetshenziswa kwamandla kwesikhathi eside. Okwamanje, uphawu lwe-PTFE lunokumelana okuhle kakhulu nokushisa, futhi ngeke luthambe, luphazamise noma lulahlekelwe ukuqina kokuvala ngaphansi kwezinga lokushisa eliphezulu lokusebenza elingu-100°C, okuqinisekisa umphumela wokuvala oqhubekayo ngisho nangemva kokukhiqizwa okunzima kwamahora angama-24 okungayeki. Zonke izinhlangano zokuvala zihlanganiswa kusengaphambili futhi zihlolwe ezindaweni zokusebenzela ezingenalo uthuli, iyunithi ngayinye eqediwe idlula ukuhlolwa kokuqina komoya ngaphambi kokuphuma efektri ukuqinisekisa izinga lokuvuza elingenalutho lemikhiqizo ethunyelwe.

2. Izinto Eziphambili Nobuciko Bokukhiqiza Obunembile

Yonke ingxenye yesakhiwo se-LHK078-4Q yenziwe ngezinto zensimbi ezilwa nokuguguleka ezisezingeni eliphezulu embonini, enenqubo eqinile yokwelapha ubuso ukuze kwandiswe isikhathi senkonzo futhi kuthuthukiswe ukuzivumelanisa nezimo kwemvelo.

• I-Rotor (Shaft): Isebenzisa insimbi yokusika ekhululekile engu-12L14, ephathwa ngokushisa ukuze ifinyelele ubulukhuni obungu-56-62 Rc, bese icutshungulwa nge-black oxide anti-rust coating. I-rotor yensimbi yokuqina okuphezulu ingamelana nokungqubuzana kokujikeleza kwesikhathi eside ngaphandle kokuguguleka kobuso bomgodi kanye nokwanda kokuvuleka, igweme ukuvuza komoya okubangelwa ukwanda kwegebe lokulingana ngemva kwamahora amaningi okusebenza. Ingqimba ye-black oxide ivimba umoya kanye nomswakama, ivimbele ukugqwala ngisho nasezindaweni zokusebenzela zezimboni ezinomswakama.
• Indlu: Yenziwe nge-aluminium alloy yebanga lendiza engu-6061-T6, iqedwe ngokwelashwa kwe-anodizing eqinile yohlobo lwe-2 Class 2. Ingqimba yokuxiliswa kwe-anodic ejiyile ithuthukisa ukumelana nokuklwebheka kobuso, ukumelana nokuxiliswa kanye nokumelana nokugqwala, imelana ngempumelelo nomhwamuko wamakhemikhali kanye nokuguguleka kothuli ezindaweni zokukhiqiza zendwangu, ibhethri le-lithium kanye nefilimu yepulasitiki. Izinto ze-aluminium alloy zigcina yonke i-rotary union incane futhi ilula, ngeke zengeze umthwalo owengeziwe ku-winding roller shaft.

Zonke iziteshi zokugeleza kwangaphakathi zicutshungulwa nge-CNC precision lathes, enodonga lwangaphakathi olubushelelezi olungenazo izimbobo, okunciphisa ukumelana nokugeleza kwegesi futhi kugweme ukulahlekelwa yingcindezi okungadingekile ngesikhathi sokudluliselwa komoya. Zonke izingxenye zidlula ekususeni izimbobo, ekuhlanzweni kwe-ultrasonic kanye nasekutholakaleni kokubekezelelana kobukhulu ngaphambi kokuhlanganiswa, ukuqinisekisa ukunemba okufanayo kwengxenye ngayinye kanye nokujikeleza okuzinzile ngaphandle kokujikijela noma umsindo ongajwayelekile.

3. Amapharamitha Obuchwepheshe Ajwayelekile Aphelele

Inombolo Yemodeli: LHK078-4Q Inani Leziteshi Zomoya: Izindlela zomoya ezihlukene ezizimele ezi-4 Intambo Yechweba Elijwayelekile: 1/4″ NPT Esebenzayo Ephakathi Kokusebenza: Igesi ecindezelwe ehlanzekile, umoya wezimboni ongagqwali Isivinini Sokujikeleza Esiphezulu Esisebenzayo: ≤200 RPM Ingcindezi Ephezulu Evumelekile Yokusebenza: ≤2 MPa Ibanga Lokushisa Elisebenzayo Elivumelekile: Izinga lokushisa elijwayelekile elimaphakathi kuya ku-100°C Ukwelashwa Komphezulu: Indlu ye-aluminium enodised yohlobo 2 yekilasi 2, i-rotor yensimbi eqinile ye-oxide emnyama Ifomu Lokufaka: Ukufakwa kwe-flange ejwayelekile okuqinile

Lezi zinkomba zamapharamitha zihambisana ngokugcwele nemigqa yokukhiqiza yokugoba okuphakathi nendawo kanye nesivinini esiphansi, ehlanganisa izinhlelo eziningi zokulawula ukungezwani komoya ezivamile zemishini yokucubungula izinto ezigoqekayo. Kungakhathaliseki ukuthi ukugoba iphepha okujiyile okunesivinini esiphansi noma ukunqamula nokuqaqa ifilimu encane okunesivinini esiphakathi, i-rotary union ingagcina ukuphuma komfutho womoya okuzinzile ngaphandle kokwehla komfutho noma ukuvuza kwegesi ngesikhathi sokushintsha kokujikeleza kokuqala nokuma kanye nokubuyela emuva.

4. Ukusebenza Okuzinzile Kokusebenza Kokukhiqiza Okuqhubekayo Okunemisebenzi Eminingi

Isakhiwo sokufanisa amabhere angaphakathi esilungiselelwe kahle senza i-rotor ijikeleze kahle nge-torque encane yokungqubuzana, akukho ukujikijelana, ukujikeleza okubambekile noma umsindo obukhali ongajwayelekile ngisho nangaphansi kwendawo yokudlidliza yesikhathi eside yemishini yokusika. Isakhiwo esihlanganisiwe esihlanganisiwe sigwema izingxenye ezikhululekile ezibangelwa ukudlidliza komshini kwesikhathi eside, futhi isakhiwo sokuvala sangaphakathi ngeke sehluleke ngokushesha ngaphansi kokujikeleza okushintshana njalo kwama-roller ajikelezayo nakhululayo.

Lo mkhiqizo wenzelwe imodi yokukhiqiza enzima engayeki, usekela ukusebenza okujikelezayo okungaphazanyiswa amahora angama-24 ngaphandle kokuphumula okuphoqelekile kokuvala. Uma kuqhathaniswa namajoyinti ajikelezayo avamile adinga ukushintshwa kwesivalo njalo phakathi nenyanga eyodwa, isakhiwo sethu sokuvala esihlanganisiwe se-PTFE singagcina ukusebenza okuzinzile izinyanga eziningana ngaphansi kokusebenza okuqhubekayo, okunciphisa kakhulu imvamisa yokulungisa kanye nezindleko zomsebenzi zemishini.

5. Ububanzi Bokusetshenziswa Kwemishini Yokugoqa Nokuqaqa

Le nyunyana yokujikeleza ye-pneumatic eneziteshi ezine yenzelwe ngokukhethekile imishini yezimboni yokubopha nokuqaqa i-roll-to-roll, ehlanganisa izimboni eziningi zokukhiqiza ezivamile:

1. Imboni Yokucubungula Amafilimu: Ifilimu yokukhanya, ifilimu yokuvikela, imishini yokugoqa amafilimu okupakisha epulasitiki kanye nemishini yokusika. Iziteshi ezine zomoya ezizimele zilawula ngokwahlukana ukucindezelwa kwamafilimu, ukulungiswa komphetho, ukubopha ama-roller kanye namasilinda omoya acindezelayo ukuze kufezwe ukugoqa amafilimu okuzinzile ngaphandle kokushwabana nokuphambuka.
2. Imboni Yezindwangu: Imishini yokusonga intambo, amarola okuvula indwangu, imishini yokusika nokuhlanganisa indwangu, esetshenziselwa ukulungisa ukuqina kwendwangu nokugcina ukucindezeleka okufanayo ngesikhathi sokukhiqizwa kwendwangu.
3. Imboni Yebhethri Elisha Lamandla Lithium: Imishini yokugoqa ama-electrode yamabhethri e-lithium ion, inikeza ngokuzimela umfutho womoya wokugoqa izingcezu ze-pole, ukulungiswa kokugoqa kanye nokucindezela ama-roller, ukuqinisekisa ukugoqa kahle kwezingcezu ze-pole zebhethri.
4. Imboni Yokupakisha Neyetheyiphu: Imishini yokugoqa amatheyiphu anamathelayo, imishini yokusika nokubuyisela emuva amatheyiphu ephepha, efanelekile kuzo zonke izinhlobo zemigqa yokukhiqiza yokugoqa nokuqaqa izinto ezigoqekayo.

Kungakhathaliseki ukuthi umshini omncane wokugoqa onesiteshi esisodwa noma umugqa wokukhiqiza wokugoqa oqhubekayo wesiteshi esiningi, i-LHK078-4Q ingafakwa ekugcineni kwe-roller yokugoqa ejikelezayo ukuze kufezwe ukudluliswa komfutho womoya weziteshi eziningi phakathi kwamapayipi omoya aqinile kanye nezingxenye ze-roller ezijikelezayo.

6. Ukufakwa Okulula kanye Nesevisi Yokwenza Ngokwezifiso Eguquguqukayo

Umklamo wokufaka i-flange ejwayelekile wenza kube lula umsebenzi wokufaka endaweni. Abaqhubi badinga kuphela ukuvumelanisa izikhundla ze-flange hole ne-winding roller end bese beyilungisa ngama-bolts ajwayelekile ajwayelekile, akukho ukuguqulwa kwemishini okuyinkimbinkimbi okudingekayo, okufinyeza kakhulu isikhathi sokushintsha imishini. Ubukhulu obuphelele obuncane buthatha isikhala esincane sokufaka, futhi bungashintshwa ukuze bunciphise isikhala sokuhlangana kwangaphakathi kwamamodeli ahlukahlukene emishini yokugoba.

Sinikeza izinsizakalo zokwenza ngokwezifiso eziphelele ngokwezidingo ezikhethekile zamakhasimende: imininingwane yentambo yembobo elungisekayo (intambo ye-NPT, G, PT ongayikhetha), usayizi we-flange yokufaka eyenziwe ngokwezifiso kanye nesikhala sembobo, izinto zokuvala ezikhethekile zokushisa okuphezulu noma ezingamelani namakhemikhali, kanye nokwakheka kwesiteshi esilungisiwe njengoba kudingeka. Yonke imikhiqizo eyenziwe ngokwezifiso izoqedela ukuhlolwa kokuqina komoya kanye nokuhlolwa kokuguga kokujikeleza ngaphambi kokulethwa ukuqinisekisa ukusebenza okuzinzile ngaphansi kwamapharamitha okusebenza wangempela wamakhasimende.

Izingxenye zokuvala ezifakwa esikhundleni ezijwayelekile zenzelwe ukulungiswa kwangemva kokuthengisa. Lapho indandatho yokuvala ifinyelela isikhathi senkonzo, abasebenzisi bangahlukanisa ngokushesha futhi bashintshe izingxenye zesivalo ezisele ngaphandle kokushintsha yonke inyunyana ejikelezayo, okunciphisa ngempumelelo isikhathi sokungasebenzi kwemishini nokuthuthukisa ukusebenza kahle kokukhiqiza kwama-workshop okugoqa.

7. Ukusekelwa Kwezobuchwepheshe Ngemva Kokuthengisa

Zonke izinyunyana ezijikelezayo ze-pneumatic ze-LHK078-4Q zihlolwa ngokugcwele ngaphambi kokulethwa, amalebula aphelele epharamitha yomkhiqizo kanye nemiyalelo yokufaka inamathiselwe ephaketheni ngalinye. Ithimba lethu lobuchwepheshe lochwepheshe linganikeza isiqondiso sokufanisa amapharamitha ngokuya ngesivinini somshini wokugoqa wamakhasimende, umfutho womoya kanye nezimo zokusebenza zokushisa. Uma unezidingo zobuchwepheshe ezikhethekile noma izidingo zesikimu ezenziwe ngokwezifiso, sicela usithumelele imininingwane yakho yobuchwepheshe yemishini, sizokunikeza ikhotheshini enembile kanye nesixazululo senyunyana ejikelezayo esenziwe ngokwezifiso esikhethekile ngokushesha okukhulu.