ubuchwepheshe obukhulu | Imboni entsha | Mashi 7, 2025
Emkhakheni we-automation yezimboni zomhlaba wonke, ama-slip rings omkhiqizo we-MOOG asebenesikhathi eside ethatha isikhundla esibalulekile. Ngokuthuthuka kobuchwepheshe bokukhiqiza obunembile baseShayina, isizukulwane esisha sezinhlelo zama-slip ring ze-I-IngiantUbuchwepheshe buye bakha uhlelo oluphelele lwesisombululo esihlukile ekusebenzeni okubalulekile njengokungangeni manzi nothuli, ukusebenza ngesivinini esikhulu, kanye nokudluliselwa okuhlanganisiwe. Lesi sihloko sigxile ezinhlotsheni ezine zomkhiqizo eziyinhloko futhi sihlaziya ngokujulile indlela yokusungula ubuchwepheshe yama-slip rings aphezulu.
Ⅰ.Ukuhlanganiswa kwendandatho yokushelela engangeni manzi futhi engangeni uthuli: indinganiso entsha yokuvikela ezindaweni ezinzima
Umhlangano wendandatho yokushelela engangeni manzi futhi engangeni uthuli usebenzisa uhlelo lobuchwepheshe bokuvikela oluphindwe kathathu:
Isakhiwo sokuvala esisezingeni lezempi: I-stator kanye ne-rotor assembly zamukela igobolondo elihlanganisiwe le-aluminium alloy, elihlanganiswe nendandatho yesivalo se-silicone ephindwe kabili engxenyeni ejikelezayo ukuze kutholakale ukuvikelwa kwe-IP68
Ubuchwepheshe bokunxephezela kokuvala okunamandla: Idivayisi yokunxephezela ezenzakalelayo isethwe endaweni yokuxhumana ejikelezayo ukuze inxephezele ukuguguleka komshini okungu-0.02mm ngesikhathi sangempela ukuqinisekisa ukusebenza okungangeni manzi isikhathi eside
Inqubo yokwelapha emelana nokugqwala: Izingxenye zokuxhumana ziphathwa nge-nickel plating yamakhemikhali, kanti igobolondo lenziwe ngensimbi engagqwali engu-316L, engamelana nendawo ene-asidi ne-alkali ye-PH3-11.
Ekusetshenzisweni kwangempela kwemishini yechweba, ingxenye iphumelele ukusebenza amahora angu-8,000 okuqhubekayo ngaphandle kwezinkinga endaweni yokufutha usawoti, okuphindwe kathathu kunokuphila kwemikhiqizo yendabuko.
Ikesi lokufakwa kohlelo lwe-winch lomkhumbi libonisa ukuthi lungagcina ukuzinza kokudluliselwa kwesignali ekujuleni kwamanzi okungamamitha ayi-10, futhi izinga lephutha le-bit lilawulwa ngaphansi kuka-10⁻⁶
Ⅱ. Indandatho yokushelela eqhuba ngesivinini esikhulu: impumelelo eyinhloko yesistimu yokudlulisa ngokunemba
Uma kwenzeka isivinini esiphezulu singaphezu kuka-20,000rpm, inkampani yethu yenze izinto ezine ezinkulu zobuchwepheshe:
Ukuthuthukiswa kwezinto zokuxhumana: Sebenzisa ucingo lwebhulashi le-alloy legolide kanye ne-slideway ehlanganisiwe ye-palladium nickel, i-coefficient yokungqubuzana yehliswa ibe ngu-0.08, futhi ukukhuphuka kwezinga lokushisa kulawulwa <15℃
Umklamo webhalansi eguquguqukayo: I-rotor assembly ilungiswa yibhalansi eguquguqukayo enama-axis amahlanu, ukungafani kwayo kungu-≤0.005mm, kanti inani lokudlidliza lingu-<2.5μm
Ukulungiswa kwesakhiwo sokushabalalisa ukushisa: I-axis engenalutho ifakwe imifantu yokushabalalisa ukushisa okujikelezayo, futhi uhlelo lokupholisa umoya oluphoqelelwe lusetshenziselwa ukwandisa ukusebenza kahle kokushabalalisa ukushisa ngo-40%
Imodyuli yokuqapha ehlakaniphile: Izinzwa zokushisa ezihlanganisiwe kanye nokudlidliza, impendulo yesikhathi sangempela yedatha yesimo sokusebenza
Idatha yangempela yokuhlola ikhombisa ukuthi ngaphansi kokusebenza okuqhubekayo okungu-25,000rpm, ububanzi bokuguquguquka kokumelana kokuxhumana kwale modeli bulawulwa ku-±5mΩ, okuhlangabezana ngokugcwele nezidingo zokunemba zama-spindles amathuluzi omshini we-CNC, ama-centrifuge kanye neminye imishini
Ⅲ.Indandatho yokushelela ye-fiber-optic power composite slip: Isixazululo sokuhlanganiswa kwesistimu yokudlulisa imidiya eminingi
Indandatho yokushelela ehlanganisiwe ihlanganisa ubuchwepheshe obuthathu obukhulu:
Ukudluliswa kwesignali okungenakulahlekelwa: Isiteshi sefayibha sisebenzisa ubuchwepheshe bokuxhumanisa ilensi, ukulahlekelwa kokufakwa kungaphansi kuka-0.8dB, futhi kusekela ukuxubana kwefayibha yemodi eyodwa/yemodi eminingi
Ukuhlukaniswa kwamandla kagesi okunamandla nokubuthakathaka: Isiteshi samandla kanye nesiteshi sesignali kufakwe ungqimba lokuvikela ngogesi, futhi isilinganiso sokucindezela ukuphazamiseka sikhulu kune-90dB
Idizayini ye-Modular: Isekela ukucushwa okuguquguqukayo kwamandla angu-12 100A + i-fiber optical engu-24-core + i-8 Gigabit Ethernet
Ekusetshenzisweni kwamarobhothi okuhlola ahlakaniphile, umkhiqizo uphumelela ekudluliseni okuhambisanayo kwezimpawu zevidiyo eziphezulu ezingama-200Mbps kanye namandla angu-10kW, futhi ukubambezeleka kokudlulisa kungaphansi kwama-2ms. Ikesi lepulatifomu kawoyela libonisa ukuthi lingagcina ukusebenza okuzinzile ebangeni lokushisa eliphakeme kakhulu elisuka ku--40℃ kuya ku-85℃.
Ⅳ. I-reel yendandatho yokushelela engaqhumi: isixazululo sokuphepha sezimo ezinobungozi obukhulu
Umklamo ovikela ukuqhuma uhlanganisa izinto ezintathu eziyinhloko:
Isakhiwo esiphephile ngaphakathi: inqubo yokubumba evalwe ngokuphelele, igebe lobuso obuhlangene elingangeni ukuqhuma <0.15mm, isitifiketi se-ATEX/IECEx
Ubuchwepheshe bokucindezela i-Arc: Isakhiwo segridi yokucisha i-arc sisethwe koxhumana naye, esinganqamula ngokushesha i-5kA short-circuit current
Uhlelo lokuphatha ukushisa: imodyuli yesinxephezelo sokushisa esakhelwe ngaphakathi, ukulungiswa okuzenzakalelayo kokunyuka kokushisa kokusebenza ±2℃
Idatha efakiwe yesivikelo semayini yamalahle ikhombisa ukuthi umkhiqizo ungasebenza ngokuqhubekayo amahora ayi-12,000 ngaphandle kokungajwayelekile endaweni ene-methane engu-9%, futhi ukusebenza okuvimbela ukuqhuma kufinyelela ezingeni eliphakeme kakhulu le-GB3836 standard
Ukusetshenziswa embonini yamakhemikhali kubonisa ukuthi ingamelana namagagasi okushaqeka kokuqhuma kwe-2.5MPa, futhi izinga lokugcina ubuqotho besakhiwo lingu-100%
Ⅴ. Amaphuzu abalulekile okukhethwa nokusetshenziswa kwezixazululo ezihlukile
Ukuqaliswa kokufakwa esikhundleni kwendandatho yokushelela ye-MOOG kudinga ukunakwa okulandelayo:
Ukuhambisana kwesikhombimsebenzisi: Isixhumi sikagesi kumele sigcine ukuhambisana kwe-PIN kuya ku-PIN, futhi iphutha losayizi wokufakwa kwemishini kumele libe ngaphansi kuka-0.1mm
Isiqinisekiso sesikhathi sokuguquka: Kunconywa ukusetha isikhathi sokusebenza esihambisanayo sezinyanga ezingu-3-6 nokuqapha amapharamitha abalulekile ngasikhathi sinye
Ukuzivumelanisa nohlelo lokulungisa: Buyekeza indinganiso yomjikelezo wokugcoba (kunconywa ukuthi kufinyezwe imvamisa yokugcoba ngo-50% ngesikhathi sokufakwa kokuqala)
Idatha evela kuphrojekthi ethile yokuguqulwa komugqa wokushisela wezimoto ibonise ukuthi ukusebenza kahle kwemishini iyonke (OEE) kukhuphuke ngo-12% kanti izindleko zokulungisa zehle ngo-35% ngemuva kokwamukelwa kwesisombululo esihlukile.
Inkomba yamanje ye-MTBF yendandatho yokushelela ye-Ingiant Technology idlule amahora angu-60,000, impilo yezinto zokuthintana ifinyelele ezigidini ezingu-50, kanti ezinye izilinganiso zokusebenza zidlula imikhiqizo engenisiwe ngaphezu kuka-30%
Ngokusheshiswa kokuhlanganiswa kwe-inthanethi yezimboni ye-5G+, imisebenzi emisha efana nokuxilongwa okuhlakaniphile kanye nokugcinwa kokubikezela kushintsha amazinga emboni.
Isikhathi sokuthunyelwe: Mashi-07-2025